Multi Column Distillation Plants

Multi Column Distillation Plants
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Description:

 Multi Column Distillation Plant available from 80 ltrs. / hr. to 1500 ltrs. / hr. capacity produces 100% pure, pyrogen free, sterile distillate at unmatched low operational cost which confirms to Pharmacopoeia standards for WFI. All contact parts are made out of S.S. 316/316L and all the tubes are seamless.

Salient Features:

 

·         Pure sterile, pyrogen free distilled water.

·         Compact space saving design.

·         High operational reliability.

·         Meets GMP & FDA norms.

·         Easy and silent operation.

·         Excellent energy efficient.

·         Easy to maintain and operate.

·         Fully automatic operation*

·         High degree of finish.

·         Auto dumping of sub-standard distillate.*

·         Special sanitary fittings.·         

Operation :           

 

Multi-Stage distillation is use of a number of water evaporators arranged in series with stepwise reducing temperature and pressure conditions.

 

The system works on the principle of inter stage heat exchange and use intrinsic heat to supplement consumption need of heating energy and cooling water.

 

Due to surface film evaporation, a part of the feed water on the inside of the heat exchange tubes is converted to steam.

 

A controlled amount passes through the column which results in rapid cooling of boiler steam (external source) thus creating vapors at high velocity under pressure. Because of centrifugal force, the vapors rising through the entrained section are subjected to a 180I0; turn.

 

The pure vapor rises upward through a vertical section outside the heat exchanger (inner column) due to spiral motion. The unique centrifugal separation removes impurities such as pyrogens and endotoxins which flow out as they are blown down. The purified steam then moves towards upper end of the column. Condensing vapor from the previous stage is used as the heat source for the next. Since system needs heat to vaporize only 30% of the feed water, heating energy requirement is reduced by 70%.

 

Technical Details :

 

Distillate:

Meets I.P. / B.P. Specifications.

Temperature : 95I0;C

Conductivity : Less than 1 Microsiemen /cm.

 

Feed Water : 

De-ionised water with max. conductivity of 5 Microsiemens/cm.

5 Microsiemens /cm.

Pressure : 1 Kg/cm² higher than the infeed steam pressure.

Temperature : ambient.

 

Cooling water : 

Normal tap water

Hardness: less than 90 PPM of CaCO3.

Temperature : ambient.

 

Steam : 

Saturated, dry free from oil and other impurities.

Pressure : minimum 3 Kg/cm²

 

Electricals : 

Main supply : A. C. 415V, 3 phase, 50 cycles. Max. load – 5 KW.

 

Scope of  Supply :

 

·         Multi stage “ Grundfos” make feed pump made out of S.S. 316 (Max. pressure : 10 Kg. /Cm²).

·         Stainless steel centrifugal pump for cooling water.

·         S.S.316 surge tank with float valve and low level controller.

·         S.S.  filter with S.S. housing for feed water.

·         Pressure reducing calves and safety valve for higher capacity models.

·         S.S. 316 dumping valve.

 

 

Consumption Date :

 

MCDP

        Distilled water

Steam Consumption

D. M. Water Consumption

      Cooling Water

 

         Dimension

Model

        Output Ltr / hr.

         Kg/ hr.

   (Feed Water ) Ltr/hr

  Consumption Ltr / hr

    

in mm

 

Ltrs /

       Steam Pressure

       Steam Pressure

       Steam Pressure

       Steam Pressure

 

 

 

Columns

            Kg / cm²

 

            Kg / cm²

            Kg / cm²

 

            Kg / cm²

 

L

W

H

 

3

4

5

6

3

4

5

6

3

4

5

6

3

4

5

6

   

 

80/4

80

90

105

120

40

45

50

58

95

104

130

140

100

120

140

160

1000

600

1950

150/4

150

180

200

230

50

60

70

80

171

206

240

265

170

200

245

270

1880

870

3030

300/4

300

350

400

450

98

121

145

165

345

415

485

530

300

380

400

460

1980

975

3050

500/5

500

600

700

760

130

160

192

220

575

695

795

890

580

700

800

910

2630

975

3960

1000/5

1000

1200

1400

1600

240

300

355

455

1150

1390

1600

1955

1280

1570

1780

1970

3025

2500

3975

 

 

 

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